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Custom printing & embroidery services

Get the right custom t-shirt printing method for you.

No minimum with DTFBulk discounts from 5 items7 to 10 business daysPrinted in Newstead, Brisbane
Printed tees being packed at The Tshirt Mill in Newstead, BrisbaneClose-up of gold embroidery stitched into a black garmentTeam wearing matching printed black staff tees
Print methods

Methods

Which one you want comes down to how many you need, what the garment is made of, and how exact the colours have to be. Most orders of 20 or more are cheaper screen printed, anything stretchy wants DTF, and anything a team wears every day is worth embroidering. If you would rather not work it out, send us the artwork and we will.

Stacks of freshly printed tees in a range of colours

Digital Printing

Digital Printing, or Direct to Garment (DTG) printing is the process where a printer applies a specially formulated water-based ink in directly onto the garment, using inkjet technology. Think of a paper printer, only bigger.

The garment absorbs the inks into the fibres, creating a softer feel to the traditional method of screen printing. Orders placed through our online designer are printed with direct to film unless your quote says otherwise.

Best for: Cotton tees, photo artwork, small runs
No minimum
Bright full-colour design printed onto a tee with direct to film

Direct to Film

Direct to film printing transfers your design onto a sheet, which is then heat-pressed onto the garment, resulting in vibrant colors, crisp whites and blacks, and sharp, detailed images.

It’s ideal for stretchy apparel like lycra tights or form-fitting tees, holding up through the toughest workouts without losing quality. With its full-color capabilities and ability to handle intricate designs, it’s an affordable, straightforward method for customising a wide range of garments.

Best for: One-offs, activewear, names and numbers, mixed artwork in one order
No minimum, and the default online
Screen printed tote bags stacked after a bulk run

Screen Printing

Screen printing goes way back, like way back to 1907. The essential idea of screen printing is that a screen is created to stop the ink from being applied to the whole print area. We do this by cutting out your design from the screen, which only allows the ink to push through this area. There’s a whole lot of technical stuff that goes on to do this but we’re keeping it simple. Perfect for custom t-shirt designs that need to be a bit more durable, thicker fabrics, or for when you’re ordering BIG – it’s an economical option for large orders.

Best for: 20 or more of one design, exact brand colours, bold prints
From 20 units
Embroidered logo stitched into a garment

Embroidery

Embroidery is the ornamentation of fabric using a needle and thread. Once upon a time embroidery was done with a human hand attached to the needle and thread, but these days we have these nifty big machines that do a lot of the work for us at a much faster pace. Embroidery is the most common print method for workwear, trade wear and corporate uniforms as it has a clean and professional finish. It’s a great option when you need your custom t-shirt to go the distance as it’s the most long lasting print method.

Best for: Polos, jackets, uniforms, anything a team wears daily
From 20 units
Red beanie with an embroidered cafe logo

Cap & hat embroidery

The same stitched finish, on headwear. Caps, truckers, buckets and beanies, embroidered front, side or back on a machine built for curved panels.

Best for: Headwear of any kind
From 20 units
Looking for something more general? Custom apparel Logo printing
Not sure?

Send us the artwork. We will tell you which method.

You do not need to know the difference between DTF and DTG to order. Tell us what you are making, roughly how many, and send whatever logo file you have. We will come back with the method we would use, a mockup of how it will look, and a price.

  1. 1Send the artwork, the garment and a rough quantity.
  2. 2We mock it up and recommend a method, free.
  3. 3Approve it and we print.
Embroidered logo on a black jacket being checked for quality
Who we print for

Services

Each page covers what that group usually orders, which method suits it and what it costs.

Staff & Corporate Uniforms

Embroidered polos, dress shirts and jackets for office and retail teams.

Learn more

Business Merch

Branded tees, caps, totes, mugs and stubby coolers to give away or sell.

Learn more

Hospitality

Aprons, staff tees, caps and front-of-house polos that survive a commercial wash.

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Workwear

Hi-vis, trade shirts and fleece for construction, trades and healthcare.

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Sports Clubs & Teams

Coaching polos, supporter hoodies, sideline jackets, names and numbers.

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Events & Festivals

Crew tees, volunteer shirts and merch to sell, printed ahead or live on site.

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Fundraising Campaign

An online store at your own price, with the proceeds back to you when it closes.

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Custom Sportswear

Cooldry tees, singlets, shorts and leggings with prints that stretch.

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Band Merch

Tour tees, hoodies and caps in small runs or in bulk for the merch desk.

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Schools

Uniforms, leavers jerseys, house shirts and camp tees.

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Ways to order

However you want to buy it

Order once, set up a store, plug in your Shopify site, or let us hold nothing and print each order as it comes.

Online designer

Design it yourself in the browser and order from one item. Printed with DTF by default.

Learn more

Print on Demand

Sell your designs with no stock and no upfront cost. We print and ship each order.

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Shopify Integration

Plug your Shopify store into our Brisbane factory with the Colouroo app.

Learn more

Wholesale & Bulk

The more you order the less each piece costs, with the steepest savings past 20.

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Same Day & Rush

Pick a rush option at checkout to move up the queue. Order before 10am to save a day.

Learn more

Templates

Start from a ready-made design and change the words, colours and logo.

Learn more

Custom Merch

One shirt or a thousand, across tees, hoodies, caps, bags and homewares.

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Promotional Products

Branded giveaways beyond apparel, for expos, conferences and gift bags.

Learn more
How it works

An order, start to finish

  1. 1

    Send your artwork

    Upload it in the designer, or email it with the garment and quantities you want.

  2. 2

    Free mockup and quote

    We pick the right method, place the artwork and send a mockup with pricing and any bulk discount applied.

  3. 3

    Approve

    Sign off the mockup. Production starts the day we have your approval and payment.

  4. 4

    Printed and shipped

    7 to 10 business days from approval, plus postage. Free pick up from Newstead.

Working to a deadline? Tell us the date you need them in hand and we will tell you straight away whether it is doable.
FAQ

The questions we get most

More questions? Call 07 3846 1008, 8:30am to 4pm weekdays, or email sales@thetshirtmill.com.au. Full pricing is on the pricing and turnaround page.

What is your minimum order?

There is no minimum for direct to film or digital printing, so one item is fine. Screen printing and embroidery need 20 units per design because of the setup involved.

Which method will my online order be printed with?

Orders placed through the online designer are printed with direct to film unless the product or your quote says otherwise. If you need screen printing or embroidery, request a quote and we will set it up for you.

How long does printing take?

Standard production is 7 to 10 business days from artwork approval, plus postage. Rush options are available at checkout, and orders placed before 10am are picked up the same day.

How much does it cost?

Bulk discounts start at 5 items and the per-item price keeps falling from there, up to 30% off at 100 items. Full pricing is on the pricing and turnaround page.

What artwork file do you need?

A 300dpi PNG with a transparent background, saved at the size you want it printed, or a vector file. For embroidery we also need to digitise the logo once, which carries a one-off fee.

Can you match my brand colours?

Screen printing gets the closest, including brand colour matching. DTF and DTG are CMYK plus white, so most colours get close but not exact. Embroidery matches to the nearest thread.

Can I bring my own garments?

Yes. Pick the bring your own option in the designer and send them in. We print on what you supply, so send a spare or two in case of a misprint.

Do you ship Australia-wide?

Yes, from our Newstead factory in Brisbane. Local pick up is free if you would rather collect.

Tell us what you are making. We will mock it up for free.

Send the artwork and a rough quantity and we will come back with the method, a mockup and a price. No obligation.

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